Showing posts with label New Product Introduction. Show all posts
Showing posts with label New Product Introduction. Show all posts

Wednesday, 20 November 2013

The Retronix IC Recovery process: Why it will change the landscape of the IC recovery market.

The philosophy of the Retronix IC recovery process is built around industry standards, adopted by the largest IC manufacturers. For them, when you are soldering ICs to PCBs, temperature and time are your enemy. The higher the temperature, and the longer the profile, then the more likely damage is to be caused. Think of passing your wet finger through a candle flame, no damage. Then think about holding it there for a minute! IC Manufacturers state (as a rule) no more than 3 or 4 reflow cycles should be carried out on an IC, but up to that number is fine:

Micron - "The maximum number of reflows is defined as three...product guarantees may be invalidated" (Ref 1.)
Xilinx - "Pg.11 JEDEC STD-20 compliant Packages capable of withstanding high reflow temperature rating (245 C-260 C) for 3 reflow cycles" (Ref 2.)
INTEL - "Many BGAs (including Intel BGAs) are rated for 3 reflow cycles" (Ref 3.)

Intel specifies two more points which are relevant, in the above referenced document, point 9.4.4.1 specifies, that the profile goes above 154 deg. after approx 1.9 minutes, and does not come below 154 deg. again till about 6.4 minutes. So it is above that temperature for approx. 4.5 minutes, moreover some profiles are even longer than this.

Keeping the above standards in mind, the Retronix IC Rescue process is different and unique as it manages to stay within all the stated manufacturers specifications, much shorter in terms of temperature and time, safe and well below stated reflow profiles.

Following comparison shows the traditional method  to the Retronix method, and how the Retronix IC recovery method is changing the landscape of the component recovery market.

The first time the component goes onto a PCB it has gone through a reflow profile, therefore the count starts from 1.



As can be seen from the comparison above:
The Retronix IC Rescue method is well within the manufacturers specifications, the process is automated, controlled and completely safe. 

Additional benefits of Retronix IC Rescue method include an automatic wash which makes sure each IC is clean, a mechanical test to verify functionality, including curve trace test, key functional test and memory test. A solderability test and XRF test to verify composition of leg or ball.

Watch a video on the IC recovery process: 


For more information on the reflow profiles and on our IC recovery process do contact us and we will be happy to set up  a meeting to discuss more on this process - (Click Here)




E   - info@retronix.com, sales@retronix.com
Know more about IC Rescue  -http://www.retronix.com/ic_bga_recovery




Monday, 22 April 2013

Mr.Tony Boswell at SMT Nuremberg 2013, talking about the new processes at Retronix Ltd.

Tony talks about the electronic component recovery business, and that Retronix have developed a process that avoid any additional reflow cycles, Tony also goes on to explain that it is not just economic factors but supply chain shortages that have led to a growing demand for IC Recovery.

Source: EMS Now

In order to know more please visit our website on www.retronix.com or you can contact us directly from the website using our contact us section http://retronix.com/contact-us or you can also email us on info@retronix.com 

For relevant updates please do follow us on our various social media channels:

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Tuesday, 5 February 2013

Retronix's Process Reduces OEM Production Costs for NPI by Over 50%


A division of a large telecoms company was responsible for the design of new products, specifically telecoms switches. These pcbs cost $15k each to make. This company would make perhaps 5 different versions, each one an improved version of the first, until they were satisfied with the design and released it to production.

Although each new version of the pcb is slightly different, most of the ICs, which make up 90% of the cost, are the same.

By sending the previous version of the pcb to Retronix for component recovery, the oem reduced the cost of their NPI production process by over 50%, without compromising quality, using Retronix’s IC rescue process.